Production Process – Plush Toys

Production Process of Customized Plush Animals

Ziye Family is a reliable and trustworthy custom plush maker with extensive experience in producing and exporting customized cuddly toys. Below is our standard production workflow for bulk custom stuffed animal projects. From sample design and quality control to shipment, we've got you covered every step of the way.

Step One

Sampling:

Once our quotation is approved, we will proceed with creating a sample for your approval before moving to full production.

Step Two

Order Confirmation & Incoming Material Inspections:

Our QC team will perform necessary inspections and testing on the incoming materials before fabric cutting begins.

Step Three

Laser Cutting:

During this stage, our design team will review the keeping samples and send them to the production manager to ensure every detail is accurate before proceeding.

Step Four

Embroidery & Printing:

These two processes are essential in customized plush toy production, allowing for unique and personal designs.

Step Five

Stitching:

Our QC team conducts frequent sampling inspections and maintains detailed records to ensure stitching quality.

Step Six

Stuffing:

We check the weight of the filling cotton to ensure consistency and quality in each plush toy.

Step Seven

Hand Sewing, Cleaning, Fur Brushing & Shaping:

These are the final preparations before packaging, ensuring the plush toys are soft, clean, and properly shaped.

Step Eight

Final Full Inspection:

Each product is inspected one by one according to the initial production sheet to ensure quality standards are met.

Step Nine

Metal Detection & Packing:

This is a critical step in quality control. After passing needle detection, we begin the packing process.

Step Ten

AQL 2.5 Sampling Standard Inspection:

This inspection is performed after all previous steps are complete. The QC team submits the report to the sales and production departments to confirm the goods are ready for dispatch.

Step Eleven

Shipment:

Once everything is confirmed, you simply need to wait for the goods to arrive. We offer both air and sea shipping services and manage the entire process for you.

In summary, custom plush production is not a simple task, especially if you're new to the market. Partnering with a reliable custom plush supplier can save you significant time and trouble.

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From Sketch to Snuggle We Bring Your Plush Toy Vision to Life

No matter if you need custom plush toys for brand promotions, team mascots, corporate giveaways, or charity campaigns — Ziye Family has the experience and expertise to bring your vision to life with quality you can trust.

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